DI-MFFP-82428
Army Ground Systems Corrosion Prevention and Control Plan
The Corrosion Prevention and Control Plan (CPCP) applies to any system acquisition requiring a corrosion prevention and control program, covering the entire system and all major subsystems including COTS and Government furnished items.
Approval DateNovember 2, 2023
AMSC Number10446
Preparing ActivityAT
Project NumberMFFP-2023-008
OPR—
DTIC ApplicableNo
GIDEP ApplicableNo
Limitation—
Applicable Forms—
Approval Limitation—
Form Version—
DID Formatfree_text
963C CompliantYes
DISTRIBUTION STATEMENT A: Approved for public release; distribution is unlimited.
Application & Interrelationship
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Use & Relationship
The Corrosion Prevention and Control Plan (CPCP) is applicable to any system acquisition which includes a requirement for a corrosion prevention and control program and shall be used for the entire system and all major subsystems including but not limited to the chassis, engines, fuel cells, electrical/electronics, mechanical subsystems, and support equipment, including commercial off-the-shelf (COTS) and Government furnished items (GFI).
This DID contains the format and content preparation instructions for data resulting from the technical requirements described in Corrosion Prevention and Control Planning Guidebook for Military Systems and Equipment (Copies of this document are available online at https://www.dau.edu/tools/t/CPC-Guidebook) and paragraphs 4.1, 4.2, and 4.3 of MIL-STD-1568 apply (Copies of this document are available online at https://quicksearch.dla.mil.)
This DID shall be tailored to the specific system being acquired and the procuring activity's specific requirements.
Preparation Instructions
1Reference Documents.The applicable issue of the documents cited herein, including their approval dates and dates of any applicable amendments, notices, and revisions, shall be as specified in the contract.
2Format.The CPCP shall be in the contractor's format.
3Content.The CPCP shall incorporate design and technical considerations outlined in section 4.2, CPCP Guidebook for Military Systems and Equipment (see Use/relationship above). The CPCP shall include clearly identified subsections detailing the following information:
3.1Scope paragraph.The scope paragraph shall contain statements as to the degree of coverage encompassed by the document, for example, system, parts of the system, spare parts by system, standard parts, clean/green finished hardware, Government Furnished Equipment (GFE) integration, and vendor supplied parts.
3.2ResponsibilitiesDescribe the responsibilities and authorities for the management, engineering, manufacturing, quality assurance, sustainment and other functions affecting Corrosion Prevention and Control (CPC) for the system.
3.3ProcessesDescribe processes and policies for which these roles are responsible to ensure compliance with CPC procedures during design and development, manufacturing, materials handling, shipping, and operation. Describe how CPC and finishing requirements are communicated and enforced with all sub-tier suppliers.
3.4Requirements paragraphDefine corrosion mitigation requirements, describe how they are integrated into the Systems Engineering process, and the process to achieve compromises between conflicting requirements. Include verification approaches used to meet each basic corrosion requirement.
3.5System design approachDescribe the methods used to minimize the potential for corrosion to include selection of materials and applications, fabrication techniques, sealants, protective finishing systems, and design features. The design feature section shall include (at minimum) water drainage strategy, galvanic corrosion mitigation IAW MIL-STD-889, moving surfaces, channels/areas that are difficult to inspect, and methods to prevent chipping and abrasion of coating systems. (Copies of the above document are available online at https://quicksearch.dla.mil.)
3.6Materials selectionOutline selection of materials organized by substrates, coating and plating systems, and other corrosion prevention compounds, sealants, or systems. Specific topics to be addressed shall include (at minimum) fasteners, rubber/elastomeric materials, and electrical connectors. Describe how selected coating systems IAW MIL-DTL-53072 and other plating and surface finishing processes provide the highest level of corrosion protection. Describe initial production validation testing planned for all coating stack-ups and protective schemes to establish compliance with system performance requirements prior to painting production parts. The test results shall be incorporated in the CPCP as they are completed. Outline on-going production quality control tests and frequencies which shall be performed to maintain compliance with system performance requirements. (Copies of the above document are available online at https://quicksearch.dla.mil.)
3.7Corrosion risk assessmentInclude results of a risk-based approach for CPC which identifies all critical components or aspects of the system which could cause a loss of capability, decrease safety, or increase maintenance burden when they are degraded by corrosion (example can be found in DA PAM 11-42 available online at https://armypubs.army.mil/). Identify potential mitigation measures, which measures to be implemented, and opportunities for additional improvements. Document the most advantageous course of action for lifecycle sustainment for all high risks identified.
3.8Continuous improvementDescribe methods used to determine timing and scope of periodic corrosion assessments. This section of the CPCP shall be updated with lessons learned during each contract phase. Outline methods to be used which address and correct any high-risk corrosion deficiencies found on critical components during Government corrosion surveys.
3.9Sustainment strategyDescribe recommendations for sustainment, logistics support, maintenance planning, inspection processes and frequencies, storage of components and assemblies, handling, transportation, and personnel training. Provide procedures for minimization of deterioration on painted and uncoated surfaces, moving metal surfaces, crevices, joints and seams, threaded fasteners and holes, elastomeric hoses and seals, gaskets, and dissimilar metals.
3.10ReferencesList all applicable specifications and standards (to include company and vendor specifications) not referenced herein.
3.11Notes.The notes section shall contain a list of surfaces not to be treated or coated along with supporting rationale. This section shall also contain definitions.
Schema v3.0Community-maintained · Verify against ASSIST 