DI-SAFT-82280

Manufacturing Safety Checklist

Provides identification of manufacturing problems that impact the safety of personnel, disable equipment, and degrade the usefulness of facilities when a contractor manufactures, tests, or uses hazardous items or materials.

Approval DateAugust 1, 2019

AMSC NumberF10059

Preparing Activity170 (AFLCMC/WWM)

Project NumberSAFT-2017-005

OPR—

DTIC ApplicableNo

GIDEP ApplicableNo

Limitation—

Applicable Forms—

Approval Limitation—

Form Version—

DID Formatfree_text

963C CompliantYes

DISTRIBUTION STATEMENT A: Approved for public release; distribution is unlimited.

Supersedes

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Description & Purpose

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Application & Interrelationship

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Use & Relationship

The Manufacturing Safety Checklist provides the identification of manufacturing problems that impact the safety of personnel, disable equipment, and degrade the usefulness of facilities.

a. This Data Item Description (DID) is applicable when a contractor is involved in the manufacture, test, or use of hazardous items or materials.

b. This DID contains the format, content, and intended use information for the data product resulting from the work task described in the contract statement of work (SOW).

Preparation Instructions

1Reference documentsNone.

2FormatThe Manufacturing Safety Checklist shall be in the contractor's format and shall be titled "Manufacturing Safety Checklist for contract #________________________."

3ContentThe Manufacturing Safety Checklist shall include the following:

3.1Process Title

3.2Identification of any solvents, coolants, or materialsused in processing items that are toxic, flammable, radioactive, or otherwise hazardous to personnel or facilities.

3.3Analysis of the development and interim processing of the composition, components, or end itemsThe analysis shall identify whether any of the following events occurred during the development and interim processing of the composition, components, or end items:

3.3.1Any safety and health incidents or accidents experiencedduring any portion of the processing; loading, assembling, packing of the components or end items; or during testing.

3.3.1.1If so, describe the event(s)Describe root cause(s) and corrective action(s) taken. Indicate if corrective action(s) are noted in the Technical Data Package (TDP), Standard Operating Procedure (SOP), or process specifications.

3.3.2Any energetic reactions experienced(e.g., explosion, deflagration, fire, smoke) during any portion of the processing; loading, assembling, packing of the components or end items; or during testing.

3.3.2.1If so, describe the event(s)Describe root cause(s) and corrective action(s) taken. Indicate if corrective action(s) are noted in the TDP, SOP, or process specifications. Identify equipment failures having an impact on the safety of the process and describe corrective action(s) taken. Identify any other potential safety critical areas of operation associated with the manufacturing of the item and describe action(s) taken to reduce the risk.

3.3.3Include any recommendations that can improve the safety of development and interim processing operations

References

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