DI-SESS-82496

Manufacturing Management Requirements

Describes how the contractor will implement AS6500 across the program by managing all aspects of manufacturing, for use in production planning and risk management.

Approval DateJuly 23, 2025

AMSC NumberN10590

Preparing ActivityAS

Project NumberSESS-2025-032

OPR—

DTIC ApplicableNo

GIDEP ApplicableNo

Limitation—

Applicable Forms—

Approval Limitation—

Form Version—

DID Formatfree_text

963C CompliantYes

DISTRIBUTION STATEMENT A: Approved for public release; distribution is unlimited.

Supersedes

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Description & Purpose

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Application & Interrelationship

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Use & Relationship

The Manufacturing Management Requirements plan describes how the contractor intends to implement AS6500 across the program by managing all aspects of manufacturing. MIL-HDBK-896 can also be used as a guide. This plan will be used for production planning and risk management.

This DID contains format, content, and intended use information for the data product resulting from the work task described in the contract Statement of Work (SOW).

Preparation Instructions

1Referenced DocumentsThe applicable issue of the documents cited herein, including their approval dates and dates of any applicable amendments, notices, and revisions, shall be as specified in the contract.

1.1SAE AS6500 - Manufacturing Management Program(available at https://sae.org.)

1.2MIL-HDBK-896 Manufacturing Management Program Guide(available at https://quicksearch.dla.mil.)

2FormatContractor's format is acceptable.

3ContentThe Manufacturing Management Requirements shall include the following:

3.1Table of Contents

3.2Glossary/Acronyms

3.3ScopeIdentify tailoring and conformance of AS6500 requirements. Requirements are applicable for all phases of the acquisition life cycle as specified in the contract.

3.4Reference DocumentsA complete list of compliance and reference documents used to develop this data.

3.5RequirementsFor the following sub-sections, specify implementation or plans to implement each requirement. If tailoring a section out, provide justification. If tailoring out or reserving for a future program phase, include which program phase the section would be applicable.

3.5.1Manufacturing Management SystemThis section describes the manufacturing management system which complies with AS6500. This includes an organization chart (depicting function) to meet AS6500 requirements as well as manufacturing management system and all updates and changes.

3.5.2Design Analysis for ManufacturingThis section describes the integration of manufacturing into the product design and development process.

3.5.2.1Producibility Analysis

3.5.2.2Key and Critical Characteristics

3.5.2.3Process Failure Modes Effects Analyses (PFMEA)

3.5.3Manufacturing Risk IdentificationThis section describes manufacturing risk management.

3.5.3.1Manufacturing Feasibility Assessments

3.5.3.2Manufacturing Readiness Level (MRL) Assessments

3.5.3.3Production Readiness Reviews (PRRs)

3.5.4Manufacturing PlanningThis section describes the manufacturing planning.

3.5.4.1Manufacturing Plan

3.5.4.2Materials Management

3.5.4.3Manufacturing Technology Development

3.5.4.4Cost

3.5.4.5Manufacturing Modeling and Simulation

3.5.4.6Manufacturing System Verification

3.5.4.7Manufacturing Workforce

3.5.4.8Tooling/Test Equipment/Facilities

3.5.4.9Measurement System Analysis (MSA)

3.5.5Manufacturing Operations ManagementThis section describes the implementation of manufacturing operations management.

3.5.5.1Production Scheduling and Control

3.5.5.2Manufacturing Surveillance

3.5.5.3Continuous Improvement

3.5.5.4Variability Reduction (VR)

3.5.5.5Process Capabilities

3.5.5.6Production Process Verification (PPV)

3.5.5.7First Article Inspections (FAIs) / First Article Tests (FATs)

3.5.5.8Supplier Management

3.5.5.9Supplier Quality

References

SAE AS6500 - Manufacturing Management Program https://sae.org

MIL-HDBK-896 Manufacturing Management Program Guide https://quicksearch.dla.mil

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